DLN-9010A – Direct-drive, High-speed, 1-needle, Needle-feed, Lockstitch Machine with Automatic Thread Trimmer

The needle feed mechanism, which is widely recognized as offering outstanding efficiency of feed and effectively preventing uneven material feed, responds to a wide range of applications such as the sewing of outerwear, runstitching of men’s shirts, etc. and the attaching of various parts to garment bodies.

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Description

Product features

The machine is installed with a highly reliable needle feed mechanism
- Thanks to the needle-feed mechanism which offers excellent efficiency of feed, the machine ensures accurate stitch pitches (stitch length) as well as preventing slippage of the upper cloth.
  The bottom feed’s locus has been improved to match the needle feed motion, thus the machine produces beautiful seams without stitch gathering, even when it is used for sewing slippery and difficult-to-feed material or for handling a difficult process.
- The needle feed mechanism is a so-called “dry type”, which does not require oiling. With this mechanism, a highly reliable machine structure, free from oil leakage troubles, has been achieved.
  The frame, which requires only a minute quantity of lubricating oil, is structured to eliminate oil leakage.
- The machine can be easily changed over from a needle feed mechanism to a bottom feed mechanism easily, through a simple adjustment and gauge replacement. It is a useful feature for those users who also want to use the machine simply as a regular bottom feed type machine in accordance with applications and processes.
The machine no longer uses an oil pan
With this oil pan-less structure, the machine helps create a clean work environment
- The machine has been configured to eliminate the oil pan, and supplies a minute quantity of lubricating oil to the hook and needle bar, thereby contributing to the reation of a clean work environment.
- The machine saves you the time and trouble of removing the knee-lifter and cover. This means that the machine head can be tilted for cleaning and maintenance without the inconvenience of removing the knee-lifter and cover.
- Even if you tilt the machine head while the power is still ON, the safety switch will disable the machine. This means the machine won’t start running when the head is tilted even if you press the foot pedal.
The machine is provided with various easy-to-operate functions for increased operability
The new model control box, which energy-saving mode is provided (SC-920A)

The new model control box SC-920A, which consists of an energy-saving mode, has been developed. This control box is the first one which provides an energy-saving mode for the sewing machine. The power consumption during standby, when the motor is at rest, is reduced by approximately 20%.
The operation panel can be selected according to the process (CP-18A,CP-180A)

Two different operation panels, the CP-18A and CP-180A are applicable to the DLN-9010A. Both operation panels are provided with the production support function.
The production support function actually consists of three different functions (six different modes)

Basic performance

Vertically driven cloth cutting knife controlled by a stepping motor

● Thanks to the stepping motor control, the knife pressure can be easily changed on the operation panel to suit the material, thereby preventing uneven cutting.
● Changeover between the cut-before knife and cut-after knife can be carried out on the operation panel.
● With the air gun configured in place of an air-driven knife, parts such as the knife-driving arm no longer break and fluctuations in the air pressure driving the knife no longer cause uneven cutting. The air gun consumes only one-seventh of the air consumed by a standard eyelet buttonholing machine, which eliminates the need for a high-capacity compressor.
Separately driven right and left work clamps

The right and left work clamps are separately driven by independent air cylinders. With this mechanism, the work clamps reliably clamp materials of different thicknesses to prevent the materials from flopping.
Reduced power consumption in standby

In addition to reducing power consumption in standby mode (55% compared to a conventional buttonholing sewing system), the new motor control also reduces heat generation in the machine head. With its improved features, such as its wind-resistant thread path and cloth-cutting mechanism shielded from air pressure fluctuations, this machine provides consistent seam quality in any operating environment.
Equipped with a shield to protect the looper thread path from wind

The pipe-type thread path that comes with the machine reduces thread friction and protects the thread against the effects of wind. This thread path can be easily threaded with an accessory air gun.
Newly developed machine head that efficiently sews longitudinal buttonholes

● JUKI has newly developed a machine head with a shallow recess. For the efficient sewing of longitudinal buttonholing.
⁕Use MEB-3200CRS for combined use for lateral and longitudinal buttonholing.
● The machine head has a wider space under the work clamps to permit easy placement of a sewing product, thereby improving workability.
● The semi-sunken machine head promises easy placement and smooth handling of sewing products.
● The amount of material opened can be easily adjusted using the screw mounted outside the machine head.
Direct-drive motor is adopted

The machine has adopted a direct-drive method that connects a compact AC servomotor directly to the hook-driving shaft. The quick startup and increased stopping accuracy obtained as a results guarantees outstanding responsiveness. In addition, the direct-drive motor does not use a V-belt to reduce power consumption.
Excellent maintainability

● The computer controlled design eliminates most of the complicated mechanisms. This dramatically improves maintainability.
● The machine head is supported by a gas-spring that makes it easy to raise for smoother cleaning and threading.
Improvements of working environment

● Designed without a clutch mechanism or stopmotion mechanism, the machine produces no stop-motion noise.
● The machine automatically reclaims cloth chips after cloth cutting action to keep the working environment cleaner.
Equipped with a color-tunable LED light

The machine is equipped with a color-tunable LED light that can be adjusted from daylight white to light bulb color. The LED can be adjusted to suit the sewing material and environment for improved workability.
Thanks to the computer control, many different eyelet shapes and straight buttonhole shapes can be selected or established on the operation panel

The machine is provided as standard with 11 different stitching shape patterns. As many as 88 different patterns can be stored in memory and selected.

Specification

Model name	DLN-9010A-SS	DLN-9010A-SH
Application	For light- to medium-weight materials	For heavy weight materials
Max. sewing speed	5,000sti/min*	4,000sti/min*
Max. stitch length	4.5mm*¹
Needle bar stroke	33mm
Lift of the presser foot	By hand: 5.5mm, By knee: 15mm(max.), Auto: 10mm
Needle (at the time of delivery)	DB×1 (#11) #9~#18 For JE:134 (Nm90) Nm65~Nm110	DB×1 (#21) #20~#23 For JE:134 (Nm130) Nm120~Nm160
Hook	Automatic-lubricating full-rotary hook
Lubrication	Minute-quantity lubrication to needle bar and hook
Lubricating oil	JUKI New Defrix Oil NO.1 (equivalent to ISO VG7)
Distance from needle to machine arm	300mm
Size of bed	517mm×178mm
Bobbin thread winder	Built-in the machine head
Micro-lifter screw	Provided as standard
Machine head drive	Compact AC servomotor that is directly connected to the main shaft (direct-drive system)
Automatic reverse feed function	Provided as standard (built-in solenoid type)
Power requirement/Power consumption	Single-phase 100~120V, 200~240V, 3-phase 200~240V / 310VA
Total weight	83.5kg

^*1The maximum sewing speed is 4,000 sti/min or less in cases where the maximum stitch length is 3.5 mm or more.
*sti/min stands for Stitches per Minute.

When you place orders

Gauge

DLN-9010A-SS

Guage	FEED DOG				THROAT PLATE			PRESSER FOOT	Features in sewing
Figure
Application	P/N	Needle hole	Pitch	Remarks	P/N	No. of grooves	Thickness	P/N
Standard For light to midium weight matelials	D1609415B00	1.9	1.15		11300308	3	3.2	D1524415BAA	Suited to the sewing of the material which is likely to cause slip-off of needle thread and stitch skipping. Pressure of the presser foot: Standard value. Needle: Standarad (#12~#18) Throat plate (11300308) provides higher durability than throat plate (B1109041F0B).
For light to midium weight matelials	B1609041B00	1.9	1.15		B1109041B00	2	3.2	B1524041A00 (B1524041EA0) (B15244120A0) (D1524415BAA)	Suited to the sewing of curves and sharp curves. Widely used for overedging. Pressure of the presser foot: Standard value. Needle: Standarad (#12~#18)
For midium weight matelials	B1609041C00	1.9	1.25	Provided with a thread path groove	B1109041C00	1	3.2	B15244120A0 (D1524415BAA)	Suited to the sewing of sharp curves. Suited to the sewing which requires to be carried out using a binder in combmation wlth the gauge set. Widely used for overedging. Pressure of the presser foot: Standard value, or a slightly lower value. Needle: Standarad (#12~#18)
For light to midium weight matelials	B1609041D00	1.9	1.15	Provided with a thread path groove	B1109041D00	1	3.2	B15244120A0 (D1524415BAA)	When compared with B1609041C00, straight-feeding capability is improved. Suited to the sewlng of comparatlvely resilient materials. Widely used for overedging. Pressure of the presser foot: Standard value, or a slightly lower value. Needle: Standarad (#12~#18)
For light to midium weight matelials	B1609041F00	1.9	1.15	Provided with a thread path groove	B1109041F00	3	3.2	B15244120A0 (D1524415BAA)	Pressure of the presser foot: Standard value Needle: Standard (#12~#18)

DLN-9010A-SH

Guage	FEED DOG				THROAT PLATE			PRESSER FOOT	Features in sewing
Figure
Application	P/N	Needle hole	Pitch	Remarks	P/N	No. of grooves	Thickness	P/N
Standard For heavy weight materials	11322203	2.4	1.7	Provided with a thread path groove	B1109415H0B	3	3.2	B152404EA0	Pressure of the presser foot: Slightly increase. Needle: Thick (#19~#23)
For heavy weight materials	11321908	2*2.9	2	A slot shaped needle hole	B1109415H0B	3	3.2	B1524041EA0	Pressure of the presser foot: Slightly increase. Needle: Thick (#19~#23)
For extra heavy weight materials	11322005	2.4*3.4	1.7	Provided with a thread path groove A slot shaped needle hole	B1109415H0B	3	3.2	B1524041EA0	Effective when sewing the material which needs highlu tensed seams. Pressure of the presser foot: Slightly increase. Needle: Thick (#19~#23)
For heavy weight materials	11322104	2	1.7		B1109415H0B	3	3.2	B1524041EA0	Pressure of the presser foot: Slightly increase. Needle: Thick (#19~#23)
For extra heavy weight materials	D1609415B0H	2.4*3.4	1.7	Provided with a thread path groove A slot shaped needle hole	B1109415H0B	3	3.2	B1524041EA0	Effective when sewing the material which needs highlu tensed seams. Pressure of the presser foot: Slightly increase. Needle: Thick (#19~#23)
For heavy weight materials	D1609415D0H	2*2.9	2	A slot shaped needle hole	D1109415D0H	3	3.2	B1524041EA0	Pressure of the presser foot: Slightly increase. Needle: Thick (#19~#23)